K-TECH MG4010E-i10v3

MG4010E-i10v3 Dual Encoders Motor Instruction Manual

Model: MG4010E-i10v3

Brand: K-TECH

1. Pasiuna

The K-TECH MG4010E-i10v3 is a high-performance dual encoders motor designed for advanced robotic applications such as mechanical arms, legged robots, AGV cars, and wearable robots. This motor features high power, large torque, and high precision, making it suitable for demanding tasks. It integrates an 18-bit single-turn absolute magnetic motor encoder and a 14-bit single-turn absolute magnetic reducer encoder, ensuring accurate position feedback even after power loss.

MG4010E-i10v3 Dual Encoders Motor Front View
Hulagway 1: Atubangan view of the MG4010E-i10v3 motor, displaying the model number and K-TECH branding.
MG4010E-i10v3 High Standard Design
Figure 2: Promotional image highlighting the high standard design, power, torque, and precision of the MG4010E-i10v3.

2. Impormasyon sa Kaluwasan

Please read and understand all safety instructions before installing, operating, or maintaining the motor. Failure to follow these instructions may result in personal injury or equipment damage.

  • Ensure power is disconnected before performing any installation or maintenance.
  • Do not expose the motor to moisture, extreme temperatures, or corrosive environments.
  • Handle with care to avoid damage to internal components, especially the encoders.
  • Only qualified personnel should perform wiring and configuration.
  • I-verify ang husto nga voltage and current ratings before applying power.

3. Mga detalye

The MG4010E-i10v3 motor boasts robust specifications for various robotic applications.

3.1 Kinatibuk-ang Detalye

Hiyas Bili
Numero sa ModeloMG4010E-i10v3
TypeServo Motor
PagtukodPermanenteng magneto
PagbalhinWalay brush
Bahin sa PanalipdanHingpit nga Nalakip
EpisyenteIE 2
Koloritom
SertipikasyonCE
SinugdananMainland China

3.2 Mga Parametro sa Pagganap

Talaan sa Mga Parameter sa Produkto
Figure 3: Detailed product parameters for the MG4010E-i10v3 motor, reducer, and recommended drive.
Ngalan sa butang Bili
Gihatagan og bili nga Voltage24 V
Max Speed320 rpm
Gi-rate nga Torque2.5 Nm
Na-rate nga Speed260 rpm
Rated Current3.5 A
Max Gahum140 W
Max Torque4.5 Nm
Kanunay nga Speed108.3 rpm/V
Kanunay nga Torque0.07 N.m/A
Milingi14
Winding TypeY
Pagsukol sa Phase604 Ω
Phase Inductance0.28 mH
Mga Polyo sa Motor26
Inertia sa Rotor202 gcm²
Temperatura sa MotorOO

3.3 Reducer Specifications (PG4210)

Ngalan sa butang Bili
Pagkunhod Ratio1:10
Pag-backlash≤8 arcmin
Bearing Rated Load1000 N
Timbang sa motor250 g

3.4 Drive Specifications (DG40)

Ngalan sa butang Bili
Drive Input Voltage7.4-32 V
KomunikasyonRS485 OR CAN
Pagkadaghan sa KomunikasyonRS485: 500Hz (115200bps) / CAN: 2KHz (1Mbps)
Encoder18bit (motor) + 14bit (reducer) Magnetic Encoder
Encoder Baudrate (RS485)9600, 19200, 57600, 115200, 230400, 406800, 1M, 2M bps
Baudrate (CAN)100K, 125K, 250K, 500K, 1M
Control ModeTorque Loop (24KHz) / Speed Loop (8KHz) / Position Loop (4KHz)
Acceleration curveTrapezoid acceleration
Motor Characteristic Curve
Figure 4: Motor characteristic curves showing Input DC Current, Efficiency, Output Power, and Output Torque versus Speed (rpm).

4. Pag-instalar ug Pag-setup

4.1 Dimensions and Mounting

Refer to the installation drawing for precise dimensions and mounting hole patterns. Ensure adequate clearance for wiring and heat dissipation.

Installation Drawing with Dimensions
Figure 5: Detailed installation drawing with dimensions for mounting the MG4010E-i10v3 motor.

4.2 Wiring and Interface Definition

The motor supports RS485 or CAN bus communication. Connect the motor to your control system using the defined interfaces. The drive board includes dual temperature sensor interfaces for real-time monitoring of motor and driver temperature.

Interface Definition and Drive Board
Figure 6: Interface definition table and an image of the drive board, highlighting dual temperature sensor interfaces.
Interface Nota
A/HRS485-A Or CAN-H
B / lRS485-B Or CAN-L
V-Negatibo nga Power Supply
V+Positibo nga Power Supply
TUART Transmitter
RUART Receiver
GSignal GND

5. Operasyon

5.1 Mga Mode sa Pagkontrol

The MG4010E-i10v3 supports multiple control modes, including Torque Control, Speed Control, Multi Loop Angle Control, Single Loop Angle Control, and Increment Angle Control. These modes can be configured via the dedicated motor tool software.

Multi Control Mode Software Interface
Figure 7: Software interface demonstrating various control modes and protection features.

5.2 Software Tool and Firmware Upgrade

A dedicated motor tool software is available for parameter adjustment, testing, and firmware upgrades. This software supports open-source development platforms such as PC, MCU, PLC, ICP, and RPI.

Motor Tool Software Interface
Figure 8: Screenshots of the motor tool software for parameter adjustment, testing, and firmware updates.

5.3 Mga Feature sa Pagpanalipod

The motor drive incorporates several protection features to ensure reliable operation and longevity, including Under Voltage Proteksyon (UVP), Kapin sa Voltage Protection (OVP), Driver Temperature Protection (DTP), Motor Temperature Protection (MTP), Over Current Protection (OCP), Short Circuit Protection (SCP), Motor Stall Protection (MSP), and Low Input Power (LIP).

6. Pagmentinar

Regular maintenance helps ensure the longevity and optimal performance of your MG4010E-i10v3 motor.

  • Paglimpyo: Keep the motor housing clean and free from dust and debris. Use a soft, dry cloth. Avoid using solvents or harsh chemicals.
  • Inspeksyon: Periodically inspect all wiring connections for tightness and signs of wear or damage.
  • Pag-monitor sa Temperatura: Utilize the dual temperature sensors to monitor motor and driver temperatures, ensuring they remain within operational limits.
  • Mga kahimtang sa kinaiyahan: Ensure the motor operates within its specified environmental conditions (temperature, humidity) to prevent premature wear.

7. Pagsulbad sa problema

If you encounter issues with your MG4010E-i10v3 motor, consider the following common troubleshooting steps:

  • Motor dili motubag:
    • Check power supply connections and ensure the input voltage is within the 7.4-32V range.
    • Verify communication bus (RS485/CAN) wiring and baud rate settings in the software.
    • Ensure the motor is not in a protected state (e.g., due to overcurrent or overtemperature). Check software diagnostics.
  • Dili Sakto nga Posisyon/Katulin:
    • Confirm encoder connections are secure.
    • Recalibrate the zero point using the motor tool software if necessary.
    • Check for mechanical obstructions or excessive load.
  • Sobra nga kainit:
    • Reduce the motor load or operating speed.
    • Siguruha nga adunay igong bentilasyon sa palibot sa motor.
    • Check for short circuits or incorrect wiring.

8. Mga Tip sa Gumagamit

  • Software Familiarization: Spend time exploring the motor tool software. Understanding its features for parameter adjustment, testing, and diagnostics can significantly enhance your experience and help in fine-tuning performance.
  • Encoder Advantage: Leverage the dual encoders (18-bit motor and 14-bit reducer) for precise control and position memory. This is particularly useful in applications requiring high accuracy and reliable homing after power cycles.
  • Protokol sa Komunikasyon: Choose between RS485 and CAN communication based on your system's requirements for speed and network complexity. Ensure consistent baud rates across all connected devices.

9. Garantiya ug Suporta

Alang sa impormasyon sa garantiya, teknikal nga suporta, o mga pangutana bahin sa serbisyo, palihug kontaka direkta ang nagbaligya o tiggama. Itipig ang imong mga rekord sa pagpalit alang sa pakisayran.

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